EMAGIN. Intelligently Manage Processes in Real Time with AI

Connect your daily operations to corporate objectives and site-specific goals that you can easily track and foresee. Emagin integrates seamlessly to enhance your team’s decision making and achieve optimal outcomes

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Real-time Recommendations that Help You Achieve Your Goals

  • Optimize Your Processes

    Get intelligent control that's both prescriptive and predictive.

    Using artificial intelligence (AI) that learns from your site’s past performance, Emagin prescribes optimal control actions based on your site goals and your system’s real-time and forecasted conditions.

    Energy usage

    Emagin provides intelligent asset setpoints to minimize system-wide energy, power, and steam system costs. Use it with pumps, membranes, blowers, compressors, gasifiers, dryers, chillers, scrubbers, turbines, and other equipment/processes.

    Chemicals or inputs

    With Emagin you'll get real-time predictive setpoints of chemically-assisted processes and cleaning systems. Use it with coagulation, flocculation, CIP chemicals, pH adjustment, alkalinity addition, and C:N:P ratio stabilization.

    Production

    Emagin enables you to optimize revenue generation by maximizing production and predicting or removing process variability. Use it for maximizing digester biogas, for membrane recovery, with reactors, or with turbine generation.

    aerial photo of wastewater treatment plant
  • Real-time Monitoring to Improve Your Asset Management Plan

    Monitor your assets in real time to improve your asset management plan. Benefit from real-time predictions of asset health, unit costs, and key performance indicators across your site with Emagin.

    Its AI tracks how your assets are currently performing and forecasts how they will perform in the future. It computes how asset service life deteriorates across various KPIs. Using these KPIs, Emagin can:

    • Predict pump, blower, and membrane health degradation
    • Optimize maintenance and cleaning schedules
    • Maximize service life of critical assets
    photo of a water tower, with field and trees in foreground
  • Detect Process and Equipment Events in Real Time and Get Alerts

    Your senior engineers' experience in identifying past failure events is captured by Emagin to protect against them occurring in the future.

    Emagin detects changes in your system’s behavior resulting from high demand/loading, process shifts, asset failures, sensor drift and failure, and unplanned or planned maintenance activities. Operators can get alerts about anomalies such as:

    • Meter and sensor failures
    • Equipment failure (blowers, pumps, motors)
    • High demand and loading events

    Graphs showing data for historical events, a real-time signal, and matching them for comparison

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Get in touch to find out the difference Emagin can make to your business.

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More and more, clients are looking to digitally-enabled real-time decision making, artificial Intelligence (AI) and machine learning to ensure predictive performance insights, and resilience across their assets. With Emagin we are combining our cultures, along with the different approaches to learning and innovation of a technology company and an engineering company to meet the challenges facing the water industry both today and in the future.

Asset Management Director, Black & Veatch Europe

Emagin by Innovyze can transform efficiency and effectiveness in any industry where water is significant. These include:

Wastewater Treatment

Integrate artificial intelligence into wastewater treatment plants

Aeration optimization: dynamically optimize energy costs based on load profile. 

Anaerobic digestion optimization: maximize value-added resource production.

Nutrient control: optimize influent-driven chemical dosing setpoints (such as ferric chloride) to enhance phosphorus control.

Membrane bioreactors optimization: real-time scaling/fouling detection and membrane service life calculation.

graphic of wastewater treatment plant
illustration of water treatment plant

Water Treatment

Optimize conventional and membrane driven water treatment systems

Flocculation optimization: introduce advanced multi-layer predictive chemical dosing control (i.e. alum, caustic, polymer) for enhanced flocculation / coagulation. 

Membrane recovery optimization: maximize membrane recovery based on predictions of feed water quality.

Membrane cleaning scheduling: optimize membrane CIP setpoints to minimize downtime, reduce chemical usage, and maximize service life.

Filtration optimization: minimize filter particle breakthrough and optimize backwash cycles

Water Networks

Leverage AI to optimally manage water transmission and distribution networks

Pump optimization: Reduce energy intensity and peak power (kVA) consumption with demand-driven pump station control setpoints and water production scheduling. 

PRV control and pressure management: get advanced event detection, using high-resolution pressure transient data coupled with real-time optimization of PRV setpoints across the network.

Non-revenue water management: see real-time heat maps of water loss via advanced event management algorithms.

Real-time water quality monitoring: receive advanced event detection and monitoring of water quality (chlorine residuals, turbidity) across your network.

illustration of water treatment plant
illustration of bottling line at food and beverage plant

Food and Beverage

Optimize production and usage of energy, water, and assets

Production maximization: intelligently maximize production based on load profile while maintaining quality and safety compliance.
Energy optimization: dynamically optimize energy costs based on load profile and proactively respond to optimize reverse osmosis (RO).
Asset integrity: detect and manage process trends and sensor faults and schedule asset replacements to maximize lifespan and minimize downtime.
Cleaning scheduling: optimize chemical cleaning and flushing based on KPIs.
Identify losses: monitor and respond to water loss in real-time with water balance sheets and customize notifications with early warning detection system.

Paper Mills

Improve paper processes using AI

Increased production: identify all process bottlenecks and adjust operations to ensure optimal production capacity.
Resource optimization: improve fiber yield through intelligent control.
Chemical reduction: optimize chemical programs such as retention drainage and clarification (RDC).
Improvement of sheet quality: improve quality control through stringent process optimization including refiner management.

illustration of paper mill
illustration of pulp mill

Pulp Mills

Improve pulp processes using AI

Increased production: identify all process bottlenecks and adjust operations to ensure optimal production capacity.
Digester optimization: predict scaling events and optimize scaling control across systems.
Resource optimization: reduce fiber waste through proactive management.
Chemical reduction: optimize chemical programs such as brown stock defoamer application.

Energy Optimization for Water Processes

Improve the performance of liquefaction and gasification processes in your industry with AI

Reduction of pretreatment gas stream impurities: reduce chemical costs associated with pretreatment scrubbing and mercury removal while minimizing downstream process risk (i.e. corrosion).
Minimization of liquefaction energy consumption: improve energy performance via optimized refrigerant turbine and compressor setpoints while maintaining and/or improving production reliability.
Improvement of heat exchanger performance: optimize complex multi-stream heat-exchanger systems with sensitive approach temperatures and mixed refrigerants with data driven models.

illustration of energy provision at a plant
  • Press Release

    United Utilities is First to Adopt AI

    Unitied Utilities made energy savings of over 22% across Oldham, plus other benefits.

  • Blog

    The Zookeeper's Lessons for Water and Wastewater

    Digital twins and artificial intelligence bring a new level of capability to the water and wastewater market.

Press Release

United Utilities is First to Adopt AI

Unitied Utilities made energy savings of over 22% across Oldham, plus other benefits.

Blog

The Zookeeper's Lessons for Water and Wastewater

Digital twins and artificial intelligence bring a new level of capability to the water and wastewater market.

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